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Pressurized Head Box Paper Machine

Name: Pressurized Head Box Paper Machine
Brand: ALI ENGINEERING WORKS
Price: 1500000.0 INR
Availability: InStock

Price 1500000.0 INR/ Piece

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MOQ : 1 Piece

Pressurized Head Box Paper Machine Specification

Type
Pressurized Head Box Paper Machine

Material
Stainless Steel / Mild Steel

Capacity
10-600 TPD (Tons Per Day) as per design

Voltage
380V or as per requirements

Power
15-45 kW (depending on configuration)

Weight (kg)
8000 - 30000 kg (varies with size)

Dimension (L*W*H)
Customized as per machine width, e.g. 4.5m x 2.2m x 2.8m

Color
Industrial Grey, Customization Available

Warranty
1 year

Jet-to-Wire Ratio Adjustment
Manual/Automatic

Inlet Consistency Control
Automatic with Sensors

Flow Regulation
Precision Flow Valves with Gauge Indicators

Compatibility
Integrates with Fourdrinier, Twin-Wire, and Multi-wire Formers

Accessories
Consistency Controllers, Pressure Sensors, Flow Indicators

Service Life
15+ Years (with regular maintenance)

Surface Finish
Anti-Corrosion Coated

Deckle Width
Up to 6000 mm (customizable)

Maximum Operating Pressure
Up to 3 bar

Installation Type
Fixed, Heavy-Duty Structural Base

Noise Level
< 80 dB(A)

Maintenance Requirement
Low, Easy-Access Design

Application
Uniform pulp distribution for paper and board machines

Consistency Range
0.1% to 1.0%

About Pressurized Head Box Paper Machine

PRESSURIZED HEAD BOX PAPER MACHINE

The Pressurized Head Box is designed to provide a uniform and controlled flow of stock across the full machine width onto the forming section. It ensures consistent basis weight, excellent cross-machine profile, and stable jet-to-wire operation for high-quality paper production.

The head box is fabricated from heavy-duty M.S./S.S. construction as per the required machine width and operating conditions. The internal flow channels are specially designed to provide smooth and uniform stock distribution with minimum turbulence and pressure variation.

Main Features:

Heavy-duty fabricated construction suitable for continuous operation.
Uniform stock distribution across the complete machine width.
Controlled stock pressure and flow for stable paper formation.
Suitable for high-speed paper machine applications.
Adjustable slice opening for controlling jet flow and basis-weight profile.
Properly designed internal flow elements for smooth stock distribution.
Stainless-steel wetted parts for improved corrosion resistance, where required.
Designed for easy inspection, cleaning, and maintenance.
Suitable for various grades such as Kraft, Test Liner, Writing & Printing, Duplex and other specialty papers.
Designed according to the required machine speed, deckle width, GSM range, stock consistency and production capacity.
Dial Indicator Arrangement: Provided for precise micro/fine adjustment of the slice opening, enabling accurate control of slice-lip position and uniformity across the machine width.

Scope can include: Head Box body, inlet header, internal flow elements, slice chamber, slice lip arrangement, dilution/adjustment arrangement, supporting frame and necessary accessories, as per customer requirement.

Superior Pulp Distribution

This pressurized head box machine provides exceptional uniformity in pulp distribution, ensuring even fiber orientation across the full width of the paper or board. This directly contributes to superior sheet strength and optimal surface quality, making it suitable for high-standard paper manufacturing operations.

Customizable and Durable Design

Engineered with flexibility in mind, the machine's deckle width, voltage, and overall dimensions can be customized to meet your production requirements. Its robust construction, anti-corrosion finish, and easy-access design keep maintenance low and extend the service life beyond 15 years.

Advanced Automation & Control

Optional computerized operations and PLC-based control systems simplify monitoring and precise regulation of flow, pressure, and consistency. With integrated sensors, pressure gauges, and automatic consistency control, operators can efficiently maintain process stability and consistently produce high-quality outputs.

FAQ's of Pressurized Head Box Paper Machine:

Q: How does the Pressurized Head Box Paper Machine improve paper quality?

A: By delivering a uniform pulp distribution and enabling precise jet-to-wire ratio adjustments, this machine supports optimal fiber orientation and sheet formation, which results in consistent, high-strength, and smooth paper or board.

Q: What process ensures automatic control of pulp consistency in this machine?

A: The machine is equipped with inlet consistency sensors and automated control systems, which continuously monitor and adjust pulp consistency in real time to stay within the desired 0.1% to 1.0% range.

Q: Where can the Pressurized Head Box be installed and what formers is it compatible with?

A: It can be integrated into a variety of paper or board manufacturing lines and is fully compatible with Fourdrinier, Twin-Wire, and Multi-wire forming systems, enhancing the flexibility of your production setup.

Q: What maintenance requirements does this pressurized head box have?

A: Due to its easy-access design, anti-corrosive surface finish, and high-quality construction, the machine demands minimal maintenance. Routine checks and servicing help ensure a service life of over 15 years.

Q: When is customization possible for dimensions or capacity?

A: Customization is available at the design stage, allowing you to specify deckle width, voltage, machine capacity (10-600 TPD), and other aspects to ensure the machine fits your specific manufacturing needs.

Q: What are the benefits of using precision flow valves and gauge indicators?

A: Precision flow valves and gauge indicators enable fine-tuned regulation and visual monitoring of pulp flow, resulting in improved process control and stable output quality.

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